Nb和时效时间对热轧中锰TRIP钢中P偏聚的影响

热轧态中锰TRIP钢首先经650 ℃退火2 h,随后在550 ℃进行等温时效热处理,采用场发射扫描电镜(FE-SEM)研究该钢中P的偏聚和时效析出行为的变化情况。结果表明,中锰TRIP钢中P在晶界的偏聚是一种非平衡偏聚现象,临界时间约为50 h,与理论计算结果48 h较为吻合。在局部偏聚区域内,C与P存在共偏聚的关系,即P偏聚量高的地方,C含量也高。而合金元素Nb具有抑制P偏聚的效果,在20~70 h时效时间内,可以相对降低6.57%~19.5%的最大P偏聚量。根据电子背散射衍射(EBSD)菊池线分析,P偏聚量低于2.28at%时,P为固溶状态,高于2.28at.%时,P为析出状态。     

热冲压工艺参数对22MnB5马氏体钢汽车B柱性能影响的有限元模拟

通过有限元仿真软件Autoform分析了热冲压过程中工艺参数的变化对22MnB5马氏体钢B柱起皱、回弹、减薄、马氏体量以及强度的影响。结果表明:22MnB5马氏体钢B柱热冲压最优化工艺参数为加热温度930 ℃,冷却速率80 ℃/s。该工艺参数下,热冲压过程各处均完成马氏体转变,硬度分布均匀,材料减薄率较低,热冲压成形效果好,尺寸精度高,冲压件强度均大于1400 MPa。     

夹杂物对工程机械用钢Q345FCA疲劳寿命的影响

采用QBWP-6000J型简支梁旋转弯曲疲劳试验机测定了高疲劳寿命工程机械用钢Q345FCA的疲劳寿命;采用扫描电镜(SEM)对疲劳断口形貌进行了观察,并用附带的能谱仪(EDS)寻找断口上的夹杂物;借助夹杂物自动分析系统对钢中的夹杂物进行了分析。通过对试验数据的分析,计算得出了Q345FCA钢和Q345钢夹杂物的表面临界尺寸、次表面临界尺寸和内部临界尺寸。结果表明,Q345FCA钢的疲劳极限为273 MPa,Q345钢的疲劳极限为266 MPa。Q345FCA钢和Q345钢中夹杂物尺寸均小于临界夹杂物尺寸,且断口形貌显示所有疲劳断裂均不是由夹杂物所引起,夹杂物不是疲劳源。     

选区激光熔化316L不锈钢的各向组织与性能

对采用选区激光熔化(SLM)制备的316L不锈钢增材制造试样进行了横向、纵向力学性能与微观组织分析。结果表明,增材制造SLM试件亚结构组织由尺寸为0.4 μm左右的胞状组织所构成,组织之间无明显的成分偏析,纵向与横向拉伸强度分别达到808和713 MPa,在经过1050 ℃热处理后,原组织中部分胞状组织消失,纵向及横向强度分别下降到673 MPa及579 MPa,增材制造试样相对传统热轧试样(550 MPa)具有明显的强度优势。SLM试样组织中存在未熔合缺陷,缺陷几何形状的方向性对其在拉应力作用下连接成裂纹有显著影响。热处理后缺陷长度方向与拉伸应力平行的纵向试样伸长率达到47.5%,横向试样伸长率为20%,伸长率指标均显著低于热轧316L钢试样,未熔合缺陷是导致3D打印试件塑性指标降低的主要因素之一。     

30CrNi3MoV钢的热变形行为及热加工图

采用Gleeble-3500热模拟试验机对30CrNi3MoV钢进行单向热压缩试验,研究了其在变形温度950~1150 ℃、应变速率0.01~10 s^-1的热变形行为,构建了应变补偿型流变应力本构方程,并绘制出该钢的热加工图。结果表明,30CrNi3MoV钢真应力-真应变曲线有3种不同特征:高温小应变速率时,表现为典型的动态再结晶过程;低温小应变速率时,曲线为动态回复特征;应变速率较大时,应力随应变的增大而增大,无明显的峰值应力。采用5次多项式拟合构建的应变耦合流变应力本构方程具有高的精确度,采用该方程获得的预测值与试验值的平均相对误差为3.2%,相关性系数R值为0.993。从热加工图中得到试验钢最佳的热加工工艺参数范围是:变形温度为1020~1150 ℃、应变速率为0.03~0.35 s^-1。     

改性氧化钛对羟乙基乙二胺水溶液解吸CO2的强化

羟乙基乙二胺（AEE）水溶液的CO₂循环吸收量高（1.2molCO₂/molAEE），吸收速度快，稳定性好，但解吸速度慢、解吸量少（0.8mol CO₂/mol AEE）是限制该技术广泛应用的主要原因。本文通过向AEE水溶液中添加质量分数为0.05%～0.20%的改性氧化钛（TiO₂-MWCNT和TiO₂-OH）强化AEE的解吸能力。CO₂循环吸收（40℃）-解吸（120℃）实验结果表明改性氧化钛的添加比氧化钛强化CO₂解吸效果更好，强化顺序为TiO₂-MWCNT＞TiO₂-OH；其对应的最大解吸速率分别为0.093L/min（质量分数0.15%）和0.083L/min（质量分数0.20%），相对于AEE水溶液，分别提高了32.9%和18.6%；其对应的最大解吸量分别为0.92molCO₂/molAEE（质量分数0.15%）和0.88molCO₂/molAEE（质量分数0.20%），分别提高了12.2%和9.7%；其对应的CO₂循环吸收量分别是0.95molCO₂/molAEE（质量分数0.15%）和0.89molCO₂/molAEE（质量分数0.15%），分别提高了18.75%和11.25%；5次循环吸收解吸实验结果表明改性氧化钛强化CO₂解吸效果稳定，具有较强的化学稳定性。对反应后的改性氧化钛进行XRD、BET、FTIR和SEM表征，结果表明改性氧化钛具有较强的结构稳定性。TiO₂-MWCNT和TiO₂-OH在促进有机胺溶液解吸CO₂方面具有一定的工业应用潜力。     

铁素体/贝氏体双相钢循环载荷作用下变形行为的模拟研究

为了避免铁素体/贝氏体双相钢管线管在服役过程中的交变载荷作用下引起的塑性损伤，采用有限元模拟方法，建立了Chaboche随动强化模型，研究了铁素体/贝氏体双相钢在循环应变载荷作用下的变形行为。结果显示，在循环应变作用下，应变优先在铁素体中形成累积，并在铁素体、贝氏体界面集中；随应变幅的增大，应变带在铁素体中形成，而贝氏体内累积应变增加不大，两相界面应变差增大。研究表明，铁素体内应变和两相应变差的增加将降低双相钢的塑性变形能力。     

Experimental investigation and numerical simulation analysis of sintered micro-fluidic devices

ABSTRACT

This study investigates the use of numerical simulations to describe the solid-state diffusion of a sintering stage during a metal injection moulding process for micro-fluidic components with 316L stainless steel powders. Finite element (FE) analysis based on a thermo-elasto-viscoplastic model was conducted to describe the densification process of a stainless steel porous component during solid-state sintering. The numerical analyses, which were performed on a 3D micro-structured component with various powder volume loadings to take into account the thermal debinding effect to propose a full debinding sintering simulation, demonstrated that the FE simulation results are in agreement with the experimental ones.     

Characterization of superficial modification of ferrous rusted substrates subjected to dechlorination-electrochemical process

Preservation of archaeological artefacts after their removal from saline media is a difficult task due to the chloride content of the oxide layers which are unstable in atmospheric conditions, especially if the relative humidity exceeds 85%. For this reason, removal of chlorides from rust layers is one of the priorities of conservationists or restorers of historical artefacts. However, removal of chloride ions is not an easy procedure because of the many considerations involved in the process. In this research, artificially pre-rusted iron samples and an actual historical cannonball were subject to a dechlorination process in a potassium hydroxide solution to measure constant chloride release in a bulk solution. After the chloride removal process, a commercial protective layer was applied to the rust for stabilization purposes. It was calculated that the kinetics of the dechlorination process is driven by diffusion behaviour following Fick’s second law. When this diffusion process prevails, the dechlorination extraction affects the integrity of rust layers as is demonstrated with scanning electron microscopy and X-ray diffraction analyses. It was proven that the chloride removal procedure causes the studied iron layers to stiffen, provoking superficial modification and, in some cases, fractures of the rust. By means of electrochemical impedance spectroscopy it was calculated that the magnitude of the positive effect of the dechlorinated samples depends on the protective features of the rust. Therefore, this research reveals that an efficient chloride removal procedure depends on the electrochemical properties of the dechlorination process and the initial morphology of the iron rust.